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Critical Marine & Offshore Flow Solutions

Flange Ball Valve For Offshore Oil And Gas Platforms

High-integrity API 6D forged trunnion and floating valves engineered for deepwater topsides, FPSOs, riser ESDVs, and harsh marine environments.

Industry Trends & Dynamics

The Vital Role of Flange Ball Valves in Offshore Upstream Operations

As offshore exploration shifts into ultra-deepwater, high-pressure high-temperature (HPHT) reservoirs, and Floating Production Storage and Offloading (FPSO) vessels, valve metallurgy and structural reliability dictate maritime asset viability.

Severe Marine Operating Conditions

Offshore platforms operate in non-stop corrosive saline environments with intense wave-induced structural vibration, sour multiphase crude streams laden with H₂S and CO₂, and particulate erosion. Valves must offer zero fugitive emissions and zero body porosity.

Compact Weight & Space Optimization

Deck load and space constraints on FPSOs and tension-leg platforms drive the demand for compact flanged designs, integral Double Block and Bleed (DBB) manifolds, and high-strength forged bodies that eliminate unnecessary mechanical bulk while preserving rated bursting strength.

API 6D, SIL 3 & Fire Safety Compliance

Offshore production demands strict safety instrumented systems (SIS). Emergency Shutdown (ESD) valves, riser safety valves, and high-integrity pressure protection systems (HIPPS) require certified fire-safe testing (API 607/6FA) and ISO 15848 low-fugitive packing.

Design Engineering

Structural Integrity & Advanced Sealing Technologies

Flanged ball valves designated for offshore installations are manufactured with heavy-duty forged materials to mitigate internal micro-porosity and grain defects typical of standard castings. Trunnion mounted architecture guarantees low operating torque under full differential pressure up to ASME Class 2500 (PN420).

  • Double Block & Bleed (DBB / DIB-1 & DIB-2): Provides true isolation of upstream and downstream process lines with a vent port to verify seal tightness before maintenance.
  • Bi-Directional Sealing Configurations: Utilizes Single Piston Effect (SPE - self-relieving) or Double Piston Effect (DPE - mechanical sealing) seats tailored for platform process lines.
  • Severe Service Hard Coatings: Tungsten Carbide (TCC), Chromium Carbide (CCC), or Stellite coatings on balls and seats resist erosive sand, flash evaporation, and high delta-P throttling damage.
  • Anti-Blowout Stem & Anti-Static Design: Solid forged internal stem retention shoulder ensures stem containment even under catastrophic line pressure over-pressurization.
Parameter Offshore Specification Standard
Design Codes API 6D, ASME B16.34, ISO 14313, ISO 17292
Pressure Ratings ASME Class 150 to Class 2500 (PN20 - PN420)
Size Range 1/2" to 36" (DN15 - DN900), Full & Reduced Bore
Body Materials Forged LF2, F316, F51 (Duplex 2205), F53 (Super Duplex 2507), Inconel 625/825 cladded
Sour Service NACE MR0175 / ISO 15156 H₂S Compliant
Fire Safety Certification API 607, API 6FA, ISO 10497
Fugitive Emissions ISO 15848-1 Class AH / BH, Shell SPE 77/312
Operating Temperatures -196°C (Cryogenic LNG) up to +550°C (Thermal Fluid)
SLVCN Forging and Valve Machining Plant
30+
Years of Precision Valve Manufacturing Experience
SLVCN Quality Inspection and Assembly Facility
Jiangsu Shoulong Valve Co., Ltd. Logo
Manufacturing Leader

Jiangsu Shoulong Valve Co., Ltd. (SLVCN)

With over 30 years of manufacturing experience, SLVCN is a professional designer and manufacturer of high-performance forged steel ball valves for critical industrial applications. We specialize in extreme working conditions including high pressure, high temperature, and cryogenic environments, providing safe and reliable flow control solutions for global industrial projects where operational reliability is non-negotiable.

Our forged valves feature higher material density, superior mechanical strength, improved resistance to pressure fluctuations and thermal shock, and significantly longer service life under severe service conditions compared with conventional cast valves.

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Comprehensive Portfolio

Engineering Versatility for Global Marine & Upstream Projects

Our core product range covers forged trunnion-mounted and floating ball valves, top-entry and side-entry ball valves, fully welded ball valves, metal seated ball valves, cryogenic ball valves, high-pressure ball valves up to Class 2500 (PN420) and customized higher pressure ratings, as well as high-temperature service valves.

Safety and Reliability Engineering at SLVCN

Critical Process Demands in Offshore Topside Modules

Designed for High Pressure, High Temperature, and Cryogenic Applications, SLVCN valves are widely used in long-distance oil & gas transmission pipelines, LNG storage and regasification terminals, offshore platforms and deepwater projects, power plants, refineries, compressor stations, and high-pressure chemical processing units.

Whether handling flammable media, corrosive fluids, sour service media (H₂S), ultra-low temperatures, or extreme differential pressures, our valves ensure stable operation, bubble-tight shut-off, and maximum system safety in accordance with international sealing and performance standards.

Flow Control ExcellenceCertified to international environmental emission and high-pressure sealing metrics.
Safety & Compliance

Safety and Reliability Embedded in Every Design

Our forged ball valves are equipped with Double Block and Bleed (DBB) structures, anti-blowout stems, fire-safe designs in accordance with API 607 / API 6FA, anti-static devices, emergency sealing systems, and pressure-balanced seating structures suitable for high differential pressure operation.

API 607 / API 6FA
Certified fire-safe integrity ensuring graphite secondary seals prevent exterior catastrophic fuel leakage in topside fire events.
NACE MR0175 / ISO 15156
Materials, heat treatment, and hardness thresholds rigorously tested against sulfide stress cracking (SSC) and hydrogen embrittlement.
SPE & DPE Seating
Customizable seating arrangements providing automatic cavity relief or secondary pressure-assisted mechanical back-up sealing.
Emergency Sealant System
Equipped with specialized stem and seat sealant injection fittings to re-establish primary bubble-tight shut-off during offshore emergencies.
Testing & Worldwide Reach

Quality, Certification & Worldwide EPC Execution

To ensure consistent quality, each valve undergoes a complete series of inspections and performance tests in accordance with API 6D, API 598, and ISO 5208.

Non-Destructive Testing (NDT)

Every forging and pressure containment weld is verified through PMI material verification, 100% Ultrasonic Testing (UT), Magnetic Particle Inspection (MPI), and Liquid Penetrant Testing (PT) to eliminate structural risks.

Cryogenic Test Facilities down to -196°C

SLVCN operates dedicated cryogenic testing facilities using liquid nitrogen and helium leak detection to validate valve seal integrity, fugitive emission tightness, and operating torque at cryogenic temperatures down to −196°C.

Customized Actuation & Metallurgy

Full customization covering sizes from 1/2” to 36”, special materials including A105, LF2, F11, F22, F51, Inconel, and intelligent actuation with pneumatic, electric, hydraulic, and gear operators.

100+
Countries & Regions Served Globally
Supplying valves to EPC contractors, engineering companies, and end users across Europe, the Middle East, Southeast Asia, and the Americas.

Engineered Reliability for the World's Most Demanding Projects

SLVCN is certified to ISO 9001, CE, and API standards, and our products comply with API 6D, ASME B16.34, DIN, ANSI, and JIS specifications. Backed by strong engineering expertise, advanced manufacturing, and rigorous quality control, SLVCN is committed to delivering safe, durable, and truly engineered valve solutions for offshore platforms and high-stakes energy infrastructure.