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Class 900 Fully Welded Trunnion-Mounted DBB Gas Ball Valve with Gear Operator

● Fully Welded Valve Body: Ensures a continuous pipeline connection with zero external leakage, reducing maintenance and enhancing reliability in underground and subsea installations.

● DBB Design: Provides secure isolation and safe cavity pressure relief, preventing leaks and maintaining pipeline integrity.

● Trunnion-Mounted Ball: Offers stable sealing even under high pressure and large diameter conditions.

● Gear-Operated: Low-torque, smooth manual operation for ease of control.

● Fire-Safe & Anti-Static: Complies with fire-safety standards for safe operation in critical pipeline systems.

    Product Parameters

    Size 2" to 56" (DN50–DN1400)
    Pressure Class 900 (Optional Class 150/300/600/1500)
    Operating Temp -29℃ to 180℃ (Material Dependent)
    Ball Type Trunnion-mounted, fully welded one-piece body
    Sealing Double Block-and-Bleed (DBB) with optional emergency sealant injection
    End Connection Butt Weld / Socket Weld (pipe extension optional)
    Operation Gear-operated (manual), optional electric or pneumatic
    Stem Short stem (optional extended)
    Mounting ISO 5211 direct mounting
    Body Materials Carbon Steel, Low Temp Steel, Stainless Steel, Duplex/Alloy Steel
    Seat Materials PEEK, PCTFE, Devlon V-API, Hard-seated options
    Standards API 6D, ASME B16.34, BS 5351, MESC SPET 7/200
    Applications Gas Transmission, Oil & Gas, Municipal Gas Distribution, Offshore Oil & Gas, Industrial Gas Applications
    Brand SLVCN

    Key Features

    Double Block-and-Bleed (DBB) Configuration

    Provides secure pipeline isolation and safe cavity pressure relief, preventing leaks and ensuring safe operation in gas transmission systems.

    Trunnion-Mounted Ball Design

    Maintains stable sealing under high-pressure and large-diameter conditions, extending valve life and reducing wear in gas pipelines.

    Gear-Operated Mechanism

    Low-torque, smooth manual operation for precise control, even under full pressure, ensuring ease of use in critical gas applications.

    Safety Features for Critical Gas Applications

    Includes fire-safe seats, anti-static protection, and anti-blowout stem, providing enhanced safety in high-pressure, flammable gas environments.

    Versatile Material Options

    Customizable materials, including Carbon Steel, Stainless Steel, Alloy Steel, and PCTFE, ensure compatibility with various gas media, temperatures, and project requirements.

    Product Details

    The SLVCN Class 900 Fully Welded Trunnion-Mounted DBB Gas Ball Valve is built for high-performance, leak-free flow control in critical gas transmission pipelines. Its fully welded one-piece body ensures zero external leakage, ideal for underground, subsea, and high-pressure environments. The Double Block-and-Bleed (DBB) design ensures secure isolation and safe cavity pressure relief, protecting system integrity.

    The trunnion-mounted ball offers stable sealing under high pressure and large diameters. The gear-operated design provides low-torque, smooth manual operation, while the short-stem design suits above-ground installations, with optional extended stems for buried service.

    Customizable materials, including Carbon Steel, Stainless Steel, Alloy Steel, PEEK, and PCTFE, meet various pressure, temperature, and media requirements. Ideal for oil & gas, gas transmission, and offshore pipelines, this valve provides reliable performance, safety, and low maintenance.

    Class 900 Fully Welded Trunnion

    Parts List

    Parts List
    1 Welding steel pipe 10 Seat 19 Seal Ring 28 Nut 37 Four Open Loop
    2 Seamless steel tube 11 Seat 20 Extension Stem 29 Bolt 38 Sealing Ring
    3 Right Body 12 Ball 21 Bearing 30 Packing 39 Thrust Washer
    4 Spring 13 Trunnion Support 22 Extension Support 31 Thrust Washer 40 Stem Bearing
    5 "O"-Ring 14 Worm-Gear 23 Pin 32 "O"-Ring 41 Stem
    6 "O"-Ring 15 Key 24 Support Frame 33 Packing Box 42 Stem Bearing
    7 Thrust Washer 16 Bolt 25 Key 34 Gasket 43 Body
    8 Packing 17 "O"-Ring 26 Connection Plate 35 "O"-Ring 44 Thrust Bearing
    9 Seat Retainer 18 "O"-Ring 27 Stud 36 Stem Bearing 45 Stem Bearing

    Parts List

    Technical Specifications

    Dimensions: Class 900 - Full Port

    Size Bore Face to Face D in/mm D1 in/mm Weight
    NPS/DN B1 in/mm B2 in/mm RF in/mm RT J in/mm BWE in/mm Model FW lb/kg
    2" 1.94 1.94 14.5 14.63 14.5 8.5 8.5 137
    50 49 49 368 371 368 216 216 62
    3" 2.94 2.94 15 15.13 15 9.5 9.5 205
    80 74 74 381 384 381 241 241 93
    4" 3.94 3.94 18 18.13 18 11.5 11.5 337
    100 100 100 457 460 457 291 291 153
    6" 5.94 5.94 24 24.13 24 15 15 750
    150 150 150 610 613 610 381 381 340
    8" 7.94 7.94 29 29.13 29 18.9 18.5 1433

    Weight and dimensions for larger valve sizes up to 56" available on request

    Dimensions: Class 900 - Reduced Port

    Size Bore Face to Face D in/mm D1 in/mm Weight
    NPS/DN B1 in/mm B2 in/mm RF in/mm RTJ in/mm BWE in/mm Model GW lb/kg
    2"×11/2" 1.93 1.5 14.5 14.63 14.5 8.5 8.5 108
    50×40 49 38 368 371 368 216 216 49
    3"X2" 2.94 1.94 15 15.13 15 9.5 9.5 150
    80×50 74 49 381 384 381 241 241 68
    4"X3" 3.94 2.94 18 18.13 18 11.5 11.5 254
    100×80 100 74 457 460 457 291 291 115
    6"×4" 5.94 3.94 24 24.13 24 15 15 481
    150×100 150 100 610 613 610 381 381 218
    8"×6" 7.94 5.94 29 29.13 29 18.5 18.5 948
    200×150 201 150 737 740 737 471 471 430
    10"×8" 9.94 7.94 33 33.13 33 21.5 21.5 1654

    Weight and dimensions for larger valve sizes up to 56" available on request

    Read-more

    If you want to obtain the complete size, please contact us

    Contact us

    Why Choose Us

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    Decades of Expertise

    30+ years specializing in DBB, trunnion-mounted, forged & fully welded valves for high-temperature, high-pressure, and cryogenic service, trusted by projects worldwide.
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    Tailored Solutions

    Custom-designed valves based on process conditions and project specifications, ensuring reliable performance under demanding operating conditions.
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    Rigorous Quality Control

    ISO 9001-managed design, manufacturing, and testing in accordance with API 6D, ASME B16.34, and fire-safe standards.
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    Proven Reliability

    Every valve is fully tested and inspected, delivering zero-leakage, project-ready valves you can trust.
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    Certificate Display

    SLVCN operates under an ISO 9001 quality management system. Products are supplied with CE conformity, Mill Test Certificates (MTC), and Certificates of Origin as required.

    Valves are designed, manufactured, and tested in accordance with API 6D, ASME B16.34, API 607, and ISO 10497 fire-safe standards, ensuring reliable performance in high-pressure and extreme service conditions.

    CE-New

    CE Certificate

    ISO9001-New(1)

    ISO9001 Certificate

    certificate 2

    Certificate for Credit for Quality Service

    certificate 3

    Certificate of Observing Contract and Keeping Promise

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    Trademark Certificate

    0102030405

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