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Class 600 Fully Welded Trunnion-Mounted DBB Ball Valve with Pipe Extensions, Gear Operated

● Fully welded valve body with pipe extensions ensures continuous pipeline connection, reliable sealing, and reduced maintenance.

● Double Block-and-Bleed (DBB) design provides secure isolation and safe cavity pressure relief.

● Trunnion-mounted ball delivers stable sealing under high pressure and large-diameter conditions.

● Gear-operated for low-torque, smooth manual operation.

● Fire-safe, anti-static, anti-blowout design ensures safe operation in critical pipelines.

    Product Parameters

    Size 2" to 64" (DN50–DN1600) 
    Pressure Class 600 (Optional Class 150/300/900/1500)
    Operating Temp -46℃ to 450℃ (Material Dependent)
    Ball Type Trunnion-mounted, fully welded one-piece body
    Sealing Double Block-and-Bleed (DBB) with optional emergency sealant injection
    End Connection Butt Weld / Socket Weld with pipe extensions
    Operation Gear-operated (manual), optional electric or pneumatic
    Stem Short stem (optional extended)
    Mounting ISO 5211 direct mounting
    Body Materials Carbon Steel, Low Temp Steel, Stainless Steel, Duplex/Alloy Steel
    Seat Materials PEEK, PCTFE, Devlon V-API, Hard-seated options
    Standards API 6D, ASME B16.34, BS 5351, MESC SPET 7/200
    Applications Oil & Gas, Chemical & Petrochemical, Power Generation, Offshore & Deepwater, Aerospace & Military, Water Treatment & Supply, Metallurgical & Mining
    Brand SLVCN

    Key Features

    Fully Welded Valve Body with Pipe Extensions

    Seamless pipeline connection minimizes leak points, ensuring reliable long-term operation with reduced maintenance.

    Double Block-and-Bleed (DBB) Configuration

    Secure isolation and controlled cavity venting provide safe pressure relief in critical pipeline systems.

    Trunnion-Mounted Ball Design

    Maintains consistent sealing under high pressure and large diameters, reducing wear and extending valve life.

    Gear-Operated Mechanism

    Low-torque operation enables smooth and precise manual control, even at full rated pressure.

    Safety Features for Critical Applications

    Fire-safe seats, anti-static protection, and anti-blowout stem enhance safety in high-pressure and flammable environments.

    Versatile Material Options

    Customizable body, seat, and sealing materials allow adaptation to diverse media, temperatures, and project requirements.

    Product Details

    The SLVCN Class 600 fully welded trunnion-mounted DBB ball valve with pipe extensions is designed for high-performance flow control in critical pipelines. Its fully welded body ensures zero external leakage, while the Double Block-and-Bleed (DBB) design provides secure isolation and safe cavity pressure relief.

    The trunnion-mounted ball maintains stable sealing under high pressure and large diameters. Gear operation reduces torque for smooth, reliable manual control. Short-stem design suits above-ground installations, with optional extended stems for buried service.

    Customizable body, seat, and sealing materials - including Carbon Steel, Stainless Steel, Alloy Steel, PEEK, and PCTFE - allow adaptation to various temperatures, pressures, and media. Compliant with API 6D and ASME B16.34, it is ideal for oil & gas, chemical & petrochemical, power generation, offshore/onshore pipelines, and other critical applications where safety, reliability, and low maintenance are essential.

    Class 600 Fully Welded Trunnion-Mounted (2)

    Parts List

    Parts List
    1 Welding steel pipe 10 Seat 19 Seal Ring 28 Nut 37 Four Open Loop
    2 Seamless steel tube 11 Seat 20 Extension Stem 29 Bolt 38 Sealing Ring
    3 Right Body 12 Ball 21 Bearing 30 Packing 39 Thrust Washer
    4 Spring 13 Trunnion Support 22 Extension Support 31 Thrust Washer 40 Stem Bearing
    5 "O"-Ring 14 Worm-Gear 23 Pin 32 "O"-Ring 41 Stem
    6 "O"-Ring 15 Key 24 Support Frame 33 Packing Box 42 Stem Bearing
    7 Thrust Washer 16 Bolt 25 Key 34 Gasket 43 Body
    8 Packing 17 "O"-Ring 26 Connection Plate 35 "O"-Ring 44 Thrust Bearing
    9 Seat Retainer 18 "O"-Ring 27 Stud 36 Stem Bearing 45 Stem Bearing

    Parts List

    Technical Specifications

    Dimensions: Class 600 - Full Port

    NPS/DN B1in/mm| B2 in/mm Model / Face to Face D in/mm D1 in/mm Weight
    FW RF in/mm FW RTJ in/mm FF BWE in/mm FW BWE in/mm Model FW lb/kg
    2" 1.94 1.94 11.5 11.63 11.5 11 6.5 6.5 79
    50 49 49 292 295 292 279 166 166 36
    3" 2.94 2.94 14 14.13 14 12.5 8.5 8.5 154
    80 74 74 356 359 356 318 216 216 70
    4" 3.94 3.94 17 17.13 17 14 10.9 10.9 254
    100 100 100 432 435 432 356 276 276 115
    6" 5.94 5.94 22 22.13 22 18 14 14 501
    150 150 150 559 562 559 457 356 356 227
    8" 7.94 7.94 26 26.13 26 21.5 16.6 16.6 827

    Weight and dimensions for larger valve sizes up to 64" available on request

    Dimensions: Class 600 - Reduced Port

    Size Bore Model / Face to Face D in/mm D1 in/mm Weight
    NPS/DN B1in/mm B2 in/mm GG, GW RF in/mm GG, GW RTJ in/mm GG BWE in/mm GW BWE in/mm Model GW lb/kg
    2"X 11/2" 1.94 1.5 11.5 11.63 11.5 11 6.5 6.5 68
    50X40 49 38 292 295 292 279 166 166 31
    3"X2" 2.94 1.94 14 14.13 14 12.5 8.3 8.3 110
    80X50 74 49 356 359 356 318 211 211 50
    4"X3" 3.94 2.94 17 17.13 17 14 10.9 10.9 209
    100X80 100 74 432 435 432 356 276 276 95
    6"X4" 5.94 3.94 22 22.13 22 18 14 14 386
    150X100 150 100 559 562 559 457 356 356 175
    8"X6" 7.94 5.94 26 26,13 26 21.5 16.6 16.6 603
    200X150 201 150 660 664 660 546 421 421 273
    10"x8" 9.94 7.94 31 31.13 31 23.5 20.1 20.1 1010

    Weight and dimensions for larger valve sizes up to 64" available on request

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    If you want to obtain the complete size, please contact us

    Contact us

    Why Choose Us

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    Decades of Expertise

    30+ years specializing in DBB, trunnion-mounted, forged & fully welded valves for high-temperature, high-pressure, and cryogenic service, trusted by projects worldwide.
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    Tailored Solutions

    Custom-designed valves based on process conditions and project specifications, ensuring reliable performance under demanding operating conditions.
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    Rigorous Quality Control

    ISO 9001-managed design, manufacturing, and testing in accordance with API 6D, ASME B16.34, and fire-safe standards.
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    Proven Reliability

    Every valve is fully tested and inspected, delivering zero-leakage, project-ready valves you can trust.
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    Certificate Display

    SLVCN operates under an ISO 9001 quality management system. Products are supplied with CE conformity, Mill Test Certificates (MTC), and Certificates of Origin as required.

    Valves are designed, manufactured, and tested in accordance with API 6D, ASME B16.34, API 607, and ISO 10497 fire-safe standards, ensuring reliable performance in high-pressure and extreme service conditions.

    CE-New

    CE Certificate

    ISO9001-New(1)

    ISO9001 Certificate

    certificate 2

    Certificate for Credit for Quality Service

    certificate 3

    Certificate of Observing Contract and Keeping Promise

    certificate-New

    Trademark Certificate

    0102030405

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